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Titanium anode for chlor-alkali industry
Coating: RuO₂ / IrO₂ MMO.
Form: Plate or expanded mesh.
Electrolyte: Brine (NaCl, ≥300 g/L).
Current Density: 1000–4000 A/m².
Operating Voltage: 3–5 V.
Chlorine Evolution Efficiency: ≥95%.
Service Life: ≥4–6 years.
Application: Electrolysis of brine to produce Cl₂ and NaOH.
- Product Description
Titanium Anodes for Chlor-Alkali Industry: Powering Efficient Electrolysis
BAOJI NINGHAO INDUSTRY AND TRADE CO., LTD. is a leading manufacturer and supplier of Titanium anode for chlor-alkali industry. Our advanced titanium anodes offer superior performance, longevity, and energy efficiency for chlorine production. With cutting-edge manufacturing processes and rigorous quality control, we deliver reliable solutions that meet the demanding needs of chlor-alkali plants worldwide.
Product Introduction
Our titanium anodes for the chlor-alkali industry are engineered to excel in membrane and diaphragm cell electrolysis processes. These high-performance anodes feature Mixed Metal Oxide (MMO) coatings optimized for chlorine evolution, ensuring maximum efficiency and minimal voltage drop. Designed for durability in harsh chemical environments, our anodes provide consistent performance over extended lifespans, reducing downtime and maintenance costs for your operations.
Key Features and Benefits
· Superior corrosion resistance in chloride-rich electrolytes
· High current density capability for increased production rates
· Low overpotential, reducing energy consumption
· Extended lifespan of 5+ years, minimizing replacement frequency
· Uniform current distribution for optimized cell performance
· Customizable dimensions and coatings to suit specific cell designs
· Excellent stability, maintaining performance over time
· Compliance with international standards for chlor-alkali equipment
OEM and Customization Services: Customized Geometries and Exact Dimensions
We understand that every chlor-alkali plant has unique requirements. Our experienced engineering team works closely with clients to design and manufacture titanium anodes tailored to your specific needs. Whether you require custom shapes, specialized coatings, or precise electrical configurations, we can deliver solutions that seamlessly integrate with your existing infrastructure or new plant designs.
R&D experience
customized solution cases
strict quality inspection processes
hour customer response service
· Substrate: Grade 1 or 2 titanium
· Coating: Proprietary MMO formulation (TiO2-RuO2-IrO2 based)
· Current density: Up to 6 kA/m²
· Operating temperature: 80-90°C
· pH range: 2-5
· Chloride concentration: Up to 250 g/L
· Anode potential: 1.3-1.4 V vs. SCE
· Oxygen evolution: <1%
Applications and Industries
Our Titanium anode for chlor-alkali industry find applications in:
· Membrane cell chlor-alkali plants
· Diaphragm cell chlor-alkali plants
· Sodium chlorate production
· Hypochlorite generation
· Electrochemical treatment of industrial wastewater
Tips and Tricks
To maximize the performance and lifespan of your titanium anodes:
· Maintain proper electrolyte composition and pH levels
· Monitor and control current density within specified ranges
· Implement regular inspection and cleaning routines
· Ensure uniform brine distribution across the electrode surface
· Avoid rapid temperature fluctuations during operation
Manufacturing Process
Our titanium anodes undergo a rigorous manufacturing process:
1. Precision cutting and shaping of titanium substrate
2. Surface preparation and etching for optimal coating adhesion
3. Application of proprietary MMO coating using advanced techniques
4. Controlled thermal oxidation to achieve desired crystal structure
5. Multiple quality control checks throughout production
6. Final assembly and electrical connection implementation
How to Choose Products and Why Choose Products Made by Us
When selecting titanium anodes for your chlor-alkali operations, consider:
· Compatibility with your specific cell design and operating conditions
· Proven track record of performance and longevity
· Supplier's technical expertise and customization capabilities
· Total cost of ownership, including energy savings and reduced downtime
Choose BAOJI NINGHAO for:
· Industry-leading expertise in titanium anode technology
· Commitment to innovation and continuous improvement
· Rigorous quality control and performance testing
· Responsive technical support and after-sales service
· Competitive pricing without compromising on quality
Certifications and Compliance
Our titanium anodes for the chlor-alkali industry meet or exceed:
· ISO 9001:2015 Quality Management System
· ISO 14001:2015 Environmental Management System
· ASME BPVC Section VIII standards for pressure vessels
· RoHS and REACH compliance for material composition
Quality Control and Testing
Every titanium anode undergoes extensive testing:
· Coating thickness and uniformity measurements
· Accelerated life testing in simulated operating conditions
· Electrochemical performance evaluation
· Physical and mechanical integrity checks
· Chemical composition analysis of substrate and coating
Packaging and Shipping
Our anodes are carefully packaged to ensure safe transportation:
· Custom-designed crates for protection against impact and vibration
· Moisture-resistant wrapping to prevent environmental contamination
· Clear labeling and handling instructions
· Flexible shipping options to meet your delivery requirements
Testimonials and Case Studies
"BAOJI NINGHAO's titanium anodes have significantly improved our plant's efficiency. We've seen a 15% reduction in energy consumption since installation." - Technical Director, Major European Chlor-Alkali Producer
Case Study: A North American chlor-alkali plant achieved a 20% increase in chlorine production capacity after upgrading to our customized titanium anodes, with no additional cell modifications required.
FAQs
Q: What is the typical lifespan of your titanium anodes?
A: Our anodes are designed to last 5-7 years under normal operating conditions.
Q: Can your anodes be used in existing chlor-alkali cells?
A: Yes, we can customize our anodes to fit most existing cell designs.
Q: How do your anodes compare to other materials like DSA?
A: Our titanium anodes offer superior durability and lower operating costs over time compared to traditional DSA electrodes.
Contact Us
Ready to optimize your chlor-alkali production with our advanced Titanium anode for chlor-alkali industry? Contact our expert team today for personalized solutions and support.
Email: sales02@nh-ti.com
WhatsApp: +8613991730175
